Your web browser is out of date.

For your security and improved experience online, please update your browser.

This site is intended for healthcare professionals only
Share this article
Share on facebook
Share on twitter
Share on linkedin
Share on email
Share on print

Efficacy of a reusable total-contact cast

The efficacy of a total-contact casting (TCC) technique in everyday practice was assessed in this observational study. Seventy-nine per cent of participants achieved healing. Participants whose clinical cases and course of treatment were similar to those reported in randomised controlled trials of classic TCC achieved 100% healing in <12 weeks. The results suggest that this reusable TCC technique is no less effective than classic TCC. Furthermore, the current indications for TCC may be expanded to achieve healing for a larger patient group.

It is widely accepted that total contact casting (TCC) is the most effective method of plantar offloading for a neuropathic diabetic ulcer, with offloading be central to progression to healing (International Working Group on the Diabetic Foot, 2007). However, there are a range of TCC techniques and cast application differs between centres.

The authors’ diabetic foot clinics introduced a TCC method to their treatment tool kit in 2003. The casting technique used was described by Boogers and Droogmans (2000), and has been dubbed “BoDro”. This technique uses a combination of rigid and semi-rigid materials to create a cast that offloads the foot and is reusable. In contrast, the “classic” casting technique (described by Kominsky, 1991) uses rigid materials and is non-reusable. The two techniques are described in Table 1.

The authors undertook an observational study to determine the efficacy of the BoDro technique in a consecutive series of people with diabetic foot ulceration.

Literature review
The efficacy of TCC, and its superiority over removable offloading devices, has been demonstrated in a number of randomised controlled trials (RCTs). A brief overview of these RCTs is presented in Appendix 1.

Most RCTs assessing TCC use the classic casting technique. This technique uses plaster of Paris or rigid casting materials to create the cast (Kominsky, 1991), but rigid and semi-rigid materials were used for the same, non-reusable method by Caravaggi et al (2000).

The efficacy, proven by RCTs, of techniques other than the classic one have not yet been reported in the literature. However, some pre-fabricated, non-removable walkers have shown efficacy similar to TCC in RCTs (Katz et al, 2005; Piaggesi et al, 2007). These results suggest that various non-removable cast-like devices that redistribute plantar pressures may have comparable efficacy.

It is widely agreed that the efficacy of many treatment modalities achieved during RCTs is not reproducible in clinical practice, primarily because RCT populations are highly selected. Thus, observational studies assessing the efficacy of casting techniques as part of day-to-day clinical practice, like that of Nabuurs-Franssen et al (2005), contribute important insight into the healing achievable using a given method.

Three diabetic foot clinics in Moscow participated in this study. Consecutive people with diabetic foot ulcers whose treatment regimen included TCC using the BoDro technique were recruited between 1 October 2007 and 1 March 2009. 

The traditional indication for TCC is a non-infected neuropathic foot with a plantar diabetic ulcer (International Working Group on the Diabetic Foot, 2007). Traditional exclusion criteria for TCC in the diabetic foot are: (i) critical limb ischaemia; or (ii) moderate to severe ulcer infection. In practice, TCC is sometimes extended to the treatment of neuroischaemic ulcers or ulcers with mild infection.

The clear inclusion criterion for enrolment in the present study was a person with a non-infected neuropathic diabetic foot ulcer on the plantar surface of the foot. In addition to those who fulfilled the above criteria, people requiring offloading were included in the present study when they had:

  • A neuroischaemic diabetic ulcer with non-critical ischaemia where revascularisation was not possible.
  • Non-plantar diabetic foot ulceration, including the dorsal surface of the toe, the apex of a hammer toe, the plantaro-lateral surface of heel, and interdigital regions.
  • Mild diabetic foot ulcer infection, where the cast was modified to expose the ulcer, or antibiotics were used to control the infection.

The BoDro casting technique is summarised in Box 1. Examples of the cast can be seen in Figure 1

In addition to TCC, good traditional wound care was undertaken for all participants. This included, as necessary:

  • Regular debridement and saline cleansing.
  • Wound dressing and dressing reapplication (every 1–7 days; more frequently in intensively exuding wounds). Dressings varied, and included a hydrofiber with silver, a polyurethane foam, atraumatic gauze with an absorbent secondary dressing, an alginate and a nanocrystalline silver dressing.
  • Antibiotic therapy.
  • Correction of hypoglycaemic regimen to achieve good glycaemic control.

In a minority of participants, the BoDro cast was modified and used as a removable walker for part, or all, of the treatment period.

Participants with >1 ulcer at baseline had the largest of their ulcers used as the index ulcer. Participants were followed-up until: (i) complete healing; or (ii) discontinuation of TCC treatment. Healing was defined as complete epithelialisation of the ulcer site for ≥4 weeks.

Statistical methods
Statistical analysis of study results was performed using Excel (Microsoft, Sacramento, CA) and Statistica (version 6.0; Microsoft). The Mann–Whitney U-test was used to demonstrate statistical significance. 

Participant characteristics
Forty-eight people presented to the participating diabetic foot clinics during the study period. 

Nine people were excluded from the study. Five of those excluded were treated with a walker boot; this group had small forefoot ulcers and refused TCC. Four people were withdrawn <3 weeks after their enrolment, either at their request or due to low adherence. These four people were not included in the study population for analysis.

Thirty-nine people (21 men) were included in the study group (Table 2). Mean age was 61 years (range, 34–79). Six participants had type 1 diabetes and 33 had type 2 diabetes.

Ulcer characteristics
The majority of participants (79%, 31/39) had a neuropathic foot ulcer. Eight participants had a neuroischaemic ulcer without critical limb ischaemia. The most common ulcer site was the forefoot (69%, 27/39), followed by the rearfoot (21%, 8/39). A minority of ulcers were located on the midfoot (10%, 4/39).

Mean wound surface area was 1.60%u202Fcm2 (median 0.40%u202Fcm2; range, 0.02–23.8%u202Fcm2). Using the University of Texas ulcer classification system (Lavery et al, 1996), 46% (18/39) of participants had class 1A ulcers.

Approximately half (51%, 20/39) of
the participants received antibiotic therapy during the study period for the management of ulcer infection.

Healing outcomes
Ulcer healing data are summarised in Table 2. Some 79% (31/39) of ulcers healed. Of those that healed, 90% (28/31) did so in <12 weeks. Ulcer healing in <12 weeks is the traditional period in which a therapy can be considered efficacious. Median healing time was 27%u202Fdays (range, 7–121).

Among the eight participants who did not achieve healing, TCC was not effective and was discontinued. The rationals for these discontinuations were:

  • Lack of reduction in ulcer size (n=4, all neuroischaemic ulcers).
  • Deterioration of the ulcer during the treatment period (n=2).
  • Cast-induced ulcer (n=1)
  • Participant withdrawal (n=1).

Side-effects of the treatment were cast-induced ulcers and abrasions. These occurred in 26% (10/39) of participants.

The relationship between participants’ HbA1c and ulcer healing was not analysed as part of this study. Piaggesi et al (2007) demonstrated that healing time in TCC was not influenced by HbA1c.

RCT-like subgroup healing outcomes
A subgroup of participants (n=12) who shared the clinical characteristics and treatment course of TCC RCT populations were analysed separately. This group:

  • Had non-infected neuropathic plantar diabetic ulcers (University of Texas class 1A or 2A). 
  • Were treated with non-removable TCC from baseline until complete healing.

Healing outcomes in this RCT-like subgroup were better than for the overall study population. All subgroup ulcers (100%, 12/12) healed in <12 weeks. The median healing time was 22 days (range, 13–74).

Neuroischaemic subgroup healing outcomes
A second subgroup of participants was analysed; all those with neuroischaemic ulcers (n=8). 

Healing outcomes were worse in this subgroup than in the overall study population. Only 38% (3/8) healed in <12 weeks. Median healing time was 37 days (range, 18–71). 

Casting was discontinued in half (50%, 4/8) of this subgroup due to lack of effect on ulcer healing (i.e. no reduction in ulcer size). In one neuroischaemic subgroup participant, casting was discontinued due to lack of effect and the occurrence of a cast-induced ulcer. 

To the authors’ knowledge, this is the first observational study to assess the efficacy of the BoDro casting technique.

Similar to the results of Nabuurs-Fransses et al’s (2005) study, the healing rate reported here is lower than that reported by TCC RCTs (Mueller et al, 1989; Armstrong et al, 2001; 2005; Katz et al, 2005; Caravaggi et al, 2007; Piaggesi et al, 2007). However, the inclusion criteria of the present study are broader than those of TCC RCTs (see Appendix 1). Here, the inclusion criteria extended to ulcers that were deeper, some with mild infection and some with non-critical limb ischaemia. These inclusion criteria better represent the true spectrum and complexity of the people treated day-to-day at a diabetic foot clinic.

Notably, an analysis of a subgroup of the present study who clinically resembled a TCC RCT population, yielded treatment efficacy outcomes comparable with TCC RCTs (100% healed in <12 weeks). However, comparison between data reported here and in TCC RCTs has limitations. First, the mean and median ulcer area at baseline in the present study was significantly smaller than that reported in many TCC RCTs (P=0.05; Armstrong et al, 2001; 2005; Katz et al, 2005; Caravaggi et al, 2007; Piaggesi et al, 2007; Van De Weg et al, 2008). Second, the population reported here differed from TCC RCT populations in the more frequent administration of antibiotics during the study period.

However, as is highlighted in Appendix 1, a number of TCC RCTs fail to report on a range of population data (e.g. age, diabetes duration, ulcer duration, BMI, etc.). In the absence of data, study group comparison for a number of factors are not possible.

Conversely, many RCTs (Armstrong et al, 2001; 2005; Katz et al, 2005; Van De Weg et al, 2008) excluded hindfoot ulcers, which are known to heal more slowly than those located on the forefoot. While Piaggesi et al (2007) only included participants with forefoot ulceration. Thus, the inclusion of fore-, mid- and hind-foot ulcers in the present study could be expected to have increased the mean time to ulcer healing.

The healing outcomes achieved in the present study are positive, but an RCT is needed to compare the efficacy of the classic and BoDro casting techniques.

Adverse events and casting competency
The rate of adverse events (i.e. cast-induced skin injuries) in the present study was higher than that reported in most TCC RCTs (Caravaggi et al, 2000; Armstrong et al, 2001; 2005; Piaggesi et al, 2007). The results reported here are similar to those seen by Katz et al (2005; 25% of participants) and Nabuurs-Franssen et al (2005; new ulcers in 9% and pre-ulcerative lesions in 28% of participants), both of whom used modified Kominsky casting techniques. In the present study, all cast-induced skin injures healed and did not cause any serious complications. 

Whether the higher rate of cast-induced skin injuries reported here is a feature of the BoDro casting technique, or the result of poor cast application by insufficiently experienced clinicians, requires investigation. The authors speculate that the incidence of cast-induced skin injuries could be reduced with increased clinician training and experience.

TCC indications
Offloading of the ulcerated diabetic foot is necessary not only in plantar ulcers, but also in all ulcers that experience increased pressure during walking. This includes, for example, ulcers on the interdigital or plantarolateral surfaces, or the inferoposterior aspect of the heel.

Some ulcer types can be offloaded using half-shoes or therapeutic shoes with multilayered insoles. However, compliance with these therapeutic modalities is known to be problematic (Wu and Armstrong, 2006). Thus, a role for modified TCC might be found for a range of foot ulcer types.

In the authors’ clinical experience, careful application of modified forms of the BoDro cast have been effective in the treatment of a number of foot ulcer types not usually indicated for TCC. For example, in selected cases of infected ulcers, where the cast does not impead wound drainage. Furthermore, people with neuroischaemic ulcers with non-critical limb ischaemia without the possibility of revascularisation may also benefit – although successes in this group have been fewer.

Nabuurs-Franssen et al (2005) reported a population treated with TCC, where 44% of participants had neuroischaemic foot ulceration. The healing rates in that subgroup were 69% without infection and 36% in superficially infected ulcers. In the present study, 38% of participants with neuroischaemic ulcers healed in <12 weeks. However, given the impossibility of revascularisation in this group, the choice to use TCC led to the healing of three ulcers that otherwise had little chance of resolution.

Cost considerations
The BoDro casting technique produces a cast that may be reused for 1–2 months (see Box 1) and does not include the time-consuming step of adding an aluminium stirrup. Thus, BoDro casting’s reusability and speedy application make it an attractive offloading option in terms of materials cost and clinician time.

The results reported here suggest that the efficacy of the BoDro casting technique is no worse than that reported for classic TCC techniques. However, direct comparison between this technique and the classic technique in an RCT is needed.

The authors suggest that the current indications for TCC may be broadened from non-infected neuropathic plantar ulcers. Future indications may include the use of modified TCC to treat some cases of neuroischaemic ulceration without critical limb ischaemia, ulcers with mild infection and ulcers not on the plantar aspect of the foot.

Conflict of interest
The authors have no conflicts of interest to declare.

The authors express their gratitude to Professors Caravaggi and Armstrong for supplying important information on their own RCTs, Lindy Begg for her encouragement in the implementation of TCC in our practices and Peter Spruit (3M Europe) for training us in BoDro cast application and for his helpful advice.

Armstrong DG et al (2001) Offloading the diabetic foot wound: a randomized clinical trial. Diabetes Care 24: 1019–22
Armstrong DG et al (2005) Evaluation of removable and irremovable cast walkers in the healing of diabetic foot wounds: a randomized controlled trial. Diabetes Care 28: 551–4
Boogers J, Droogmans L (2000) The BoDro cast: the reusable total contact cast. Indit Verband 10: 21 
Caravaggi C et al (2000) Effectiveness and safety of a nonremovable fiberglass off-bearing cast versus a therapeutic shoe in the treatment of neuropathic foot ulcers: a randomized study. Diabetes Care 23: 1746–51 
Caravaggi C et al (2007) Nonwindowed nonremovable fiberglass offloading cast versus removable pneumatic cast (AircastXP Diabetic Walker) in the treatment of neuropathic noninfected plantar ulcers: a randomized prospective trial. Diabetes Care 30: 2577–8 
International Working Group on the Diabetic Foot (2007) The Consensus Report: Footwear and Offloading for the Diabetic Foot – An Evidence Based Guideline, DVD-ROM. IDF, Amsterdam
Katz IA et al (2005) A randomized trial of two irremovable offloading devices in the management of plantar neuropathic diabetic foot ulcers. Diabetes Care 28: 555–9 
Kominsky SJ (1991) The ambulatory total contact cast. In: Frykberg RG (ed). The High Risk Foot in Diabetes Mellitus. 1st edn. Churchill Livingstone, New York
Lavery LA, Armstrong DG, Harkless LB (1996) Classification of diabetic foot wounds. J Foot Ankle Surg 35: 528–31 
Mueller MJ, Diamond JE, Sinacore DR (1989) Total contact casting in treatment of diabetic plantar ulcers. Controlled clinical trial. Diabetes Care 12: 384–8
Nabuurs-Franssen MH et al (2005) Total contact casting of the diabetic foot in daily practice: a prospective follow-up study.Diabetes Care 28: 243–7
Petre M, Tokar P, Kostar D, Cavanagh PR (2005) Revisiting the total contact cast: maximizing offloading by wound isolation.Diabetes Care 28: 929–30 
Piaggesi A et al (2007) An off-the-shelf instant contact casting device for the management of diabetic foot ulcers: a randomized prospective trial versus traditional fiberglass cast. Diabetes Care 30: 586–90
Schaper NC (2004) Diabetic foot ulcer classification system for research purposes: a progress report on criteria for including patients in research studies. Diabetes Metab Res Rev 20(Suppl 1): S90–5
Van De Weg FB, Van Der Windt DA, Vahl AC (2008) Wound healing: total contact cast vs. custom-made temporary footwear for patients with diabetic foot ulceration. Prosthet Orthot Int 32: 3–11
Wagner FW Jr (1981) The dysvascular foot: a system for diagnosis and treatment. Foot Ankle 2: 64–122 
Wu SC, Armstrong DG (2006) The role of activity, adherence, and offloading on the healing of diabetic foot wounds. Plast Reconstr Surg 117(Suppl 7): 248S–253S

Share this article
Share on facebook
Share on twitter
Share on linkedin
Share on email
Share on whatsapp
For the latest news and articles

Sign up to all DiabetesontheNet journals

© Copyright Omniamed Communications. All Rights Reserved​
108 Cannon Street, London, EC4N 6EU. Registered in the United Kingdom​
Omniamed logo white
For the latest news and articles

Sign up to all DiabetesontheNet journals


By clicking ‘Subscribe’, you are agreeing that are able to email you periodic newsletters. You may unsubscribe from these at any time. Your info is safe with us and we will never sell or trade your details. For information please review our Privacy Policy.

DiabetesontheNet Logo

This website is for UK healthcare professionals only. To continue, please confirm that you are a UK healthcare professional below.